| Customization: | Available |
|---|---|
| Die Casting Machine Type: | Cold Chamber Die Casting Machine |
| Die Casting Method: | Precision Die Casting |
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We are dedicated to providing high-precision, highly reliable custom die casting aluminum parts for the automotive, aerospace, electronics, home appliances, and industrial equipment sectors. Relying on advanced mold design, CAE flow analysis, automated production equipment, and a strict quality control system, we offer a full-process customization service-from conceptual design and sample trials to mass production-ensuring that our products achieve internationally leading standards in mechanical performance, dimensional stability, and surface quality.
Full Process Customization Service
From customer requirement research and design proposal evaluation to process development, sample trials, and mass production delivery, our end-to-end technical control ensures a seamless match between design and manufacturing.
Advanced Mold and Simulation Technology
We utilize CAD/CAE software for virtual mold flow analysis and structural optimization. Our process simulations address complex thin-walled structures and multi-cavity designs to ensure uniform filling without shrinkage defects.
Strict Material Control
We use internationally recognized high-performance aluminum alloys such as A380, A360, and ADC12, coupled with rigorous batch testing and traceability management to ensure excellent performance in strength, corrosion resistance, and thermal conductivity.
Automated Production and Quality Monitoring
Our fully automated production lines, supported by online inspection systems and statistical process control (SPC) methods, enable quality control at every stage-from raw material intake and mold adjustments to production monitoring and final product shipment.
Customized Process Optimization
We provide tailored cooling system designs, runner optimizations, and surface treatment solutions to meet specific working conditions, ensuring that our products perform reliably in high-temperature, high-pressure, and corrosive environments.
Key Technical Parameters
To help our customers quickly understand the critical performance indicators of our products, please refer to the detailed technical parameters below:
| Parameter | Technical Description | Specification/Range | Remarks |
|---|---|---|---|
| Material | International standard high-performance aluminum alloys | A380 / A360 / ADC12 / Custom Alloy | Options available based on specific requirements |
| Dimensional Tolerance | High-precision CNC machining ensures stable dimensions | ±0.05mm and higher precision | Adjustable according to product design needs |
| Surface Treatment | Diverse surface treatments enhance appearance and corrosion resistance | Anodizing, Electrophoretic Coating, Powder Coating, Mechanical Polishing | Suitable options selected as per customer demand |
| Mold Life | Optimized design and cooling systems ensure long-term mold stability | Over 100,000 cycles | Closely related to casting structure and runner design |
| Production Lead Time | Overall cycle from trial molding to mass production | 2-4 weeks (depending on product complexity and order volume) | Specific production plans determined after trial validation |
| Maximum/Minimum Wall Thickness | Dual assurance through design and process control | Maximum ≤ 20mm; Minimum ≥ 0.8mm | Thin-walled designs require optimized cooling and runner systems |
| Product Size Range | Flexibility in customizing external dimensions | 10mm ~ 2000mm | Personalized design based on customer requirements |
| Structural Complexity | Suitable for complex geometries, multi-cavity, and thin-walled parts | Custom design solutions | High-quality casting ensured through CAE optimization |
| Cooling System Design | Custom-designed cooling channels ensure uniform solidification and reduced internal stress | Customizable according to product requirements | Enhances product quality and extends mold life |
Automotive
Provides critical components such as engine blocks, transmission parts, radiator brackets, and vehicle body structural components that meet stability requirements under high-temperature and high-pressure conditions.
Aerospace
Delivers custom lightweight and high-precision structural components to ensure safety and stable performance in extreme environments.
Electronics & Home Appliances
Offers high thermal conductivity heat sinks, chassis, and structural brackets to ensure effective heat dissipation and corrosion resistance during long-term operation.
Industrial Equipment
Supplies customized parts for machinery, control systems, and automated production lines to ensure efficient and stable operation.
Requirement Communication and Proposal Evaluation
Engage with the customer to fully understand product design, process requirements, and application scenarios; conduct feasibility assessments and preliminary risk analyses; and develop a technical solution.
Mold Design and Simulation Analysis
Utilize CAD/CAE systems for mold design, flow simulation, and process optimization to ensure that the runner system, cooling layout, and filling process are optimized.
Trial Molding and Sample Validation
Carry out trial molding, monitor critical process parameters in real time, and adjust processes based on sample test data to ensure that all product specifications meet design standards.
Mass Production and Comprehensive Quality Monitoring
Execute mass production on an automated production line with online inspection and SPC system monitoring to guarantee that each product meets high-quality standards.
Final Inspection and After-Sales Service
Conduct final inspections for appearance, dimensions, and performance before shipment, and provide full traceability and comprehensive after-sales technical support to ensure worry-free customer usage.
Die-cast aluminum is a casting process where aluminum alloy is melted and injected into a high-pressure mold, then rapidly cooled to form precise shapes. This process offers high accuracy, excellent mechanical properties, and strong corrosion resistance, making it widely used in automotive, electronics, and home industries.
High Precision: The high-pressure casting technology ensures high dimensional accuracy and smooth surface finishes.
Corrosion Resistance: Aluminum alloys have strong corrosion resistance, making them suitable for use in harsh environments.
Lightweight yet Strong: Die-cast aluminum products are lightweight but can withstand significant pressure, making them suitable for high-stress applications.
Eco-friendly: Aluminum alloys are recyclable and meet environmental standards.
Die-cast aluminum is widely used in the following industries:
Automotive: Engine parts, transmission housing, exterior automotive components, etc.
Electronics: Electronic housings, electrical components, heat sinks, etc.
Machinery: Gears, pump bodies, valve bodies, etc.
Home Products: Light fixture brackets, window fittings, home decor items, etc.
Common die-cast aluminum alloys include:
ADC12: Known for good fluidity and castability, suitable for most die-casting products.
A380: High strength, commonly used in automotive and electronic devices.
Customer-Specified Materials: We can also use other specific aluminum alloys according to customer requirements.
Strict Quality Control: Every batch of aluminum alloy is strictly inspected upon receipt, with full quality tracking during the production process.
Precision Machining & Inspection: Equipped with advanced CNC machining equipment to ensure dimensional accuracy and surface quality.
Surface Treatment: Surface treatments such as spraying, electroplating, anodizing, etc., are available to enhance corrosion resistance and appearance.
Yes, we can customize products based on customer-provided drawings or specific requirements. This includes size, material, surface treatments, etc., to ensure the products meet customer needs.
The lead time is typically 4 to 6 weeks, depending on the order quantity, product complexity, and whether customization is required.
Please provide your product drawings or detailed requirements, including quantity, material, and surface treatment, and we will provide an accurate quote.
Customers are welcome to visit our factory. We will arrange professional staff to provide technical explanations and showcase our latest production equipment and capabilities.
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